EQUIPMENT RANGE · PLASMA NITRIDING

ASPN: active-screen plasma nitriding.

Superior surfaces and tool life: uniform, low-distortion treatment for industrial batches.

ASPN plasma nitriding system with vacuum vessel and loading arm

Active-screen plasma nitriding in a bell furnace: plasma is generated at the active screen, while parts carry only a low bias voltage. This provides uniform temperature without arcing or distortion and allows mixed batches without complex masking. Four standard sizes, with custom sizes on request.

4
Standard sizes, Ø 800 to Ø 1,500 mm
150
kW maximum plasma power
NADCAP
Optional aerospace package
Who it is for and why

Who it is for.

Heat-treatment companies, tool and mould makers, automotive and aerospace suppliers, medical technology: stamping, forging and extrusion tools, die-casting and plastics moulds, taps, and components such as valves, gears and crankshafts.

Why ASPN plasma nitriding.

  • Uniform temperature throughout the batch, no hollow-cathode effect
  • Low cathode current on parts: no arcing, no distortion
  • Nitriding with and without a compound layer, nitrocarburising, post-oxidation
  • Mixed batches and simple loading, less operator dependence
  • Low gas and electricity consumption, low operating costs

Who it is for.

Heat-treatment companies, tool and mould makers, automotive and aerospace suppliers, medical technology: stamping, forging and extrusion tools, die-casting and plastics moulds, taps, and components such as valves, gears and crankshafts.

Why ASPN plasma nitriding.

  • Uniform temperature throughout the batch, no hollow-cathode effect
  • Low cathode current on parts: no arcing, no distortion
  • Nitriding with and without a compound layer, nitrocarburising, post-oxidation
  • Mixed batches and simple loading, less operator dependence
  • Low gas and electricity consumption, low operating costs

Four standard sizes.

The designation gives usable diameter and height in decimetres. Custom sizes and technologies to customer requirements.

ASPN 08/10For small batches and trials
Usable space
Ø 800 mm × 1,000 mm
Plasma
55 / 75 kW
Gas controllers
4 / 8
ASPN 08/10 enquire
ASPN 10/12The standard size
Usable space
Ø 1,000 mm × 1,200 mm
Plasma
75 / 90 kW
Gas controllers
4 / 8
ASPN 10/12 enquire
ASPN 12/15For long tools
Usable space
Ø 1,200 mm × 1,500 mm
Plasma
90 / 120 kW
Gas controllers
4 / 8
ASPN 12/15 enquire
ASPN 15/18Large system
Usable space
Ø 1,500 mm × 1,800 mm
Plasma
110 / 150 kW
Gas controllers
4 / 8
ASPN 15/18 enquire
Technical specifications
FeatureASPN 08/10ASPN 10/12ASPN 12/15ASPN 15/18
Usable diameterØ 800 mmØ 1,000 mmØ 1,200 mmØ 1,500 mm
Usable height1,000 mm1,200 mm1,500 mm1,800 mm
Height with raised bell4,800 mm5,000 mm5,300 mm5,800 mm
Plasma generator, standard / max.55 / 75 kW75 / 90 kW90 / 120 kW110 / 150 kW
Gas flow controllers, standard / max.4 / 84 / 84 / 84 / 8
Camera viewing ports, top / sideup to 3up to 3up to 3up to 3

Example ASPN 10/12 configuration: dry backing pump and booster, six gas flow controllers, pulsed plasma supply 60 + 15 kW, four type-K temperature channels, Siemens SIMATIC S7-1500F, vacuum system meeting NADCAP requirements.

ASPN 08/10

For small batches and trials

Usable space
Ø 800 mm × 1,000 mm
Plasma
55 / 75 kW
Gas controllers
4 / 8
ASPN 08/10 enquire

ASPN 10/12

The standard size

Usable space
Ø 1,000 mm × 1,200 mm
Plasma
75 / 90 kW
Gas controllers
4 / 8
ASPN 10/12 enquire

ASPN 12/15

For long tools

Usable space
Ø 1,200 mm × 1,500 mm
Plasma
90 / 120 kW
Gas controllers
4 / 8
ASPN 12/15 enquire

ASPN 15/18

Large system

Usable space
Ø 1,500 mm × 1,800 mm
Plasma
110 / 150 kW
Gas controllers
4 / 8
ASPN 15/18 enquire
FeatureASPN 08/10ASPN 10/12ASPN 12/15ASPN 15/18
Usable diameterØ 800 mmØ 1,000 mmØ 1,200 mmØ 1,500 mm
Usable height1,000 mm1,200 mm1,500 mm1,800 mm
Height with raised bell4,800 mm5,000 mm5,300 mm5,800 mm
Plasma generator, standard / max.55 / 75 kW75 / 90 kW90 / 120 kW110 / 150 kW
Gas flow controllers, standard / max.4 / 84 / 84 / 84 / 8
Camera viewing ports, top / sideup to 3up to 3up to 3up to 3

Example ASPN 10/12 configuration: dry backing pump and booster, six gas flow controllers, pulsed plasma supply 60 + 15 kW, four type-K temperature channels, Siemens SIMATIC S7-1500F, vacuum system meeting NADCAP requirements.

Options for all sizes.

  • Post-oxidation
  • HF pulse generator (single-furnace configuration)
  • Aerospace NADCAP package
  • Central anode
  • Full or half tandem with two loading positions
  • SCADA visualisation with trends, alarm and batch logs, user levels

Options for all sizes.

  • Post-oxidation
  • HF pulse generator (single-furnace configuration)
  • Aerospace NADCAP package
  • Central anode
  • Full or half tandem with two loading positions
  • SCADA visualisation with trends, alarm and batch logs, user levels

Processes and materials.

  • Nitriding, nitrocarburising and post-oxidation
  • With a compound layer (Fe₄N, ε-Fe₂₋₃(C)N) or without a white layer
  • Martensitic and austenitic stainless steels
  • Tool steels, case-hardening and heat-treatable steels, cast iron
  • Mirror-polished moulds: greater hardness and wear resistance, better release

Processes and materials.

  • Nitriding, nitrocarburising and post-oxidation
  • With a compound layer (Fe₄N, ε-Fe₂₋₃(C)N) or without a white layer
  • Martensitic and austenitic stainless steels
  • Tool steels, case-hardening and heat-treatable steels, cast iron
  • Mirror-polished moulds: greater hardness and wear resistance, better release

A closer look.

More product groups.

THE NEXT STEP

ASPN plasma nitriding: Which configuration suits you?

Describe your parts, throughput and process. We will respond with an assessment, with sample coating and an equipment demonstration on request.

Enquiry